Koj tuaj yeem khov qhuav zib ntab

Kauj Ruam 1 - Kev Kho Mob Ua Ntej & Khoom Ua Ntej / Dej Baseline (Kev Paub)

Pom & qhia meej: Tshem tawm cov khoom seem / cov khib nyiab thaum ua kom zib ntab cov ntaub ntawv zoo li qub.

Optional cab kuj los yog dilution: Rau cov khoom khov heev, ib feem me me ntawm cov cab kuj (piv txwv li, maltodextrin) los yog tswj dilution tuaj yeem txhim kho huab hwm coj hloov pauv thiab porosity.

Kev txiav txim siab hauv paus: Sau cov khib nyiab thiab cov dej noo nrog lub ntsuas ntsuas ntsuas (cov khoom lag luam zoo li zib ntab feem ntau poob ntawm cov tub ntxhais hluas feem pua). Cov txiaj ntsig no pub rau txoj haujlwm nkhaus tsim-txhim kho qhov chaw thiab lub hom phiaj nqus tsev-kom paub meej txog kev rov ua dua thiab kev taug qab hla kev khiav.

Cov khoom siv pom zoo: LFD lub tshuab nqus tsev vacuum freeze dryers rau DoE / txoj kev txhim kho, viscosity tuav kev sim, thiab kev sau cov ntaub ntawv.

Kauj Ruam 2 - Txoj Haujlwm & Kev Saib Xyuas Lub Sijhawm (Kev Txawj Ntse)

 Peb khiav qhov kev pab cuam peb-theem, cov ntaub ntawv-logged: Txias → Thawj Qhuav (sublimation) → Secondary Drying (desorption).

 Txias: nqis mus rau ≈ −35 txog −40 ° C kom immobilize matrix thiab stabilize qauv.

 Kev ziab thawj zaug: ~ 10⁻³ mbar lub tshuab nqus tsev nrog tswj txee-kub ramp kom tshem tawm cov dej dawb/volatiles thaum khaws cov khoom kub hauv qab qhov kub tseem ceeb (Tc) los tiv thaiv kev tawg lossis nplaum.

 Secondary drying: Stepwise heating to remove bound water, targeting ≤ 2%–4% zaum kawg ya raws nyob ntawm cov hom phiaj npaj (nkig shards, granules, los yog hmoov) thiab ntim.

 Scale-up & ntau lawm:

• PFD pilot freeze dryers - scale-up nrog viscous matrices thiab carrier optimization

•BTFD / BSFD ntau lawm tshuab ziab khaub ncaws - CIP / SIP, automation, high throughput rau zaub mov & khoom noj khoom haus hom

• BBFT aseptic stoppering freeze dryers — rau biopharma-style aseptic ib puag ncig lossis tshwj xeeb SKUs

•RFD/HFD/SFD/DFD Cov tshuab ziab khaub ncaws hauv tsev - rau kev kawm, demos, thiab cov ntsiab lus tsim

 Kauj Ruam 3 - Tshem Tawm & Kev Tshawb Fawb Zoo (Kev Tso Cai)

 Hauv-chamber warm-up: qeeb ramp kom tsis txhob condensation thiab noo noo uptake.

 Quality endpoints:

 Cov dej noo zaum kawg: feem ntau 2% -4% (hom ntawv-dependent)

 Rehydration: ceev dissolution los yog sai rehydration nrog lub qhov ncauj huv si

 Flavor & aroma: yam ntxwv zib ntab sau ntawv, tsis tshua muaj thermal cuam tshuam

 Kev xaiv xim: crisp shards, granules, los yog flowable hmoov rau blending / txheej

 Micro txwv: kuaj rau cov qauv sab hauv nrog khaws cia thiab ruaj khov log

 Ntim & cia: Nitrogen flushing thiab/los yog desiccant nrog barrier packs; khaws cia ntawm qhov chaw nyob hauv qhov chaw qhuav, tiv thaiv lub teeb kom ruaj khov thiab tiv thaiv caking.

Cov txiaj ntsig ntawm khov-dried zib mu (Trustworthiness)

 Tsawg-kub preservation: Sublimation txo qis thermal degradation thiab pab khaws cia cov tshuaj tsw qab tsis zoo.

 Cov ntaub ntawv txee-ruaj khov: Cov khoom seem tsis tshua muaj dej txhawb nqa ambient stability, yooj yim dosing, thiab huv-dawb formulations.

 Rehydration / dissolution: Porous qauv enables ceev reconstitution nyob rau hauv dej haus los yog sai dispersion nyob rau hauv qhuav blends.

 Kev tuav & kev thauj mus los: Hloov cov zib ntab khov rau hauv cov ntawv nplaum los yog hmoov zoo txhim kho kev tuav, muab tshuaj kom raug, thiab kev thauj mus los.

Kev ua lag luam outlook: khoom pawg + zog resilience

 Cov khoom xyaw khov-qhuav yog scaling thoob cov zaub mov, khoom noj khoom haus, thiab kev siv tshwj xeeb. Ob leeg sib txawv nrog cov khoom siv tag nrho—LFD (lab) → PFD (pilot) → BTFD / BSFD (ntau lawm) / BBFT (aseptic), ntxiv rau RFD / HFD / SFD / DFD (tsev) - thiab ib qho Kev Siv Hluav Taws Xob:

 Freeze-DryerEnergy Storage Solution: Los ntawm kev sib koom ua ke hnub ci PV + roj teeb cia + EMS (kev tswj hwm lub zog), BOTH ua kom muaj ntau lub zog sib koom ua ke rau kev ua haujlwm tsis muaj kev cuam tshuam nyob rau hauv daim phiaj volatility thaum optimizing kWh / kg dej tshem tawm thiab tag nrho cov nqi ntawm cov tswv cuab.

 Ua tsaug rau koj nyeem peb qhov kev hloov tshiab tshiab. Yog tias koj xav paub ntau ntxiv lossis muaj lus nug, thov tsis txhob yigtiv tauj peb. Peb pab neeg no nyob ntawm no los muab kev txhawb nqa thiab kev pab.

 

RFD/HFD/ SFD / DFD:https://www.bothsh.com/both-sfd-series-1kg-100kg-lyophilizer-vacuum-automatic-fruitvegetablesliquidherbpet-food-freeze-dryer-machine-product/

PFD pilot freeze dryers:https://www.bothsh.com/pilot-scale-vacuum-freeze-dryerproduct-description-product/

BTFD / BSFD ntau lawm tshuab ziab khaub ncaws:https://www.bothsh.com/in-situ-vacuum-freeze-dryer-product/

tiv tauj peb:https://www.bothsh.com/contact-us/

Energy Storage Solution:https://www.bothsh.com/freeze-dryer-energy-storage-solution-product/